Internal Coolant Face Milling Cutters Designed for Manual Milling Machines Delivering Smooth Operation and Reduced Tool Wear

Product Description:

Face milling cutters are essential milling tools widely used in various machining operations to achieve high precision and excellent surface finishes. Designed for both face and shoulder milling, these cutters are indispensable in manufacturing environments where accuracy and efficiency are paramount. Whether you are working with CNC milling machines or manual milling machines, face milling cutters provide versatile and reliable performance to meet diverse machining needs.

One of the key features of face milling cutters is their cutting edge type, which can be either indexable or solid. Indexable face milling cutters are equipped with replaceable milling inserts that can be rotated or replaced when worn out, significantly reducing downtime and tooling costs. These milling inserts come in various shapes and grades, allowing for optimal cutting performance across different materials and machining conditions. On the other hand, solid face milling cutters are made from a single piece of high-quality material, offering robustness and stability for heavy-duty milling tasks. The choice between indexable and solid cutting edge types depends on the specific application requirements, material type, and desired surface finish.

Face milling cutters are designed with a helix angle ranging from 15° to 45°, which plays a crucial role in chip evacuation, cutting forces, and surface finish quality. A lower helix angle, around 15°, is typically used for heavy roughing operations, providing strong cutting edges and efficient material removal. Conversely, a higher helix angle, up to 45°, is suitable for finishing operations where smooth surface quality is critical. This adjustable range of helix angles ensures that face milling cutters can be tailored to meet the exact demands of various milling tasks, delivering both productivity and precision.

Compatibility is another important aspect of face milling cutters. These milling tools are designed to work seamlessly with both CNC milling machines and manual milling machines, making them highly versatile for different workshop setups. CNC milling machines benefit from the precision and repeatability provided by face milling cutters, enabling complex machining processes with minimal operator intervention. Meanwhile, manual milling machines allow machinists to perform detailed and controlled milling operations, utilizing face milling cutters to achieve consistent results with ease.

Face and shoulder milling are the primary applications of face milling cutters. In face milling, the cutter removes material from the surface of a workpiece to create a flat or contoured surface with a high-quality finish. Shoulder milling involves cutting vertical or near-vertical surfaces, often creating steps, shoulders, or grooves on the workpiece. The design and geometry of face milling cutters, along with the appropriate milling inserts, allow for efficient and precise material removal in both operations, enhancing the overall productivity and quality of the machining process.

In summary, face milling cutters are versatile and high-performance milling tools essential for modern machining operations. Their indexable or solid cutting edge types, compatibility with various milling machines, and adjustable helix angle from 15° to 45° make them suitable for a wide range of applications, including face and shoulder milling. By using quality face milling cutters and the right milling inserts, manufacturers can achieve superior surface finishes, reduce machining time, and extend tool life, ultimately improving production efficiency and product quality.

Features:

• Product Name: Face Milling Cutters
• Application: Surface Milling, Face Milling
• Customized Support: OEM, ODM, OBM
• Cutting Speed: Up To 300 M/min
• Product Usage: Face And Shoulder Milling
• Compatible with various milling inserts for enhanced performance
• High-quality milling tools designed for precision and durability
• Efficient indexable milling cutters suitable for diverse milling operations

Technical Parameters:

Applications:

Worldia's Face Milling Cutters, featuring the BEHW PCD Tipped Milling Inserts, are designed for high-performance milling applications in various industrial settings. These cutters are ideal for both face and shoulder milling, providing precision and efficiency in metalworking processes. With a CBN content of 90~95%, these face milling cutters deliver exceptional hardness and wear resistance, making them suitable for milling tough materials with minimal tool wear.

These face milling cutters are widely used in manufacturing environments where precision and surface finish are critical. They are perfect for milling operations on steel, cast iron, and other hard materials, ensuring smooth and accurate cuts. The cutters support both flood coolant and dry cutting methods, providing versatility and adaptability to different machining conditions and ensuring optimal heat dissipation and tool life.

Packaging is done in sturdy Blue Boxes to ensure safe delivery, and with a supply ability of 20,000 units, Worldia can meet both small and large volume production demands. The minimum order quantity is just 1, making these face milling cutters accessible for custom or small batch orders. Delivery times range from 5 to 15 days, allowing for prompt procurement and minimal downtime in production schedules.

Worldia offers customized support with OEM, ODM, and OBM services, enabling clients to tailor the mills to specific requirements and applications. Whether for automotive, aerospace, or general machining industries, these face milling cutters stand out due to their precision, durability, and adaptability. They are essential tools for any workshop or manufacturing facility looking to enhance milling efficiency and achieve superior machining results.

In summary, Worldia's face milling cutters are versatile mills engineered for demanding milling tasks. Their robust design and high-performance inserts make them reliable tools for face and shoulder milling, capable of handling diverse materials with excellent cutting performance. These mills ensure consistent quality, longer tool life, and cost-effective machining solutions across various industrial applications.

Customization:

Worldia offers customizable Face Milling Cutters featuring the BEHW PCD Tipped Milling Inserts, designed for both finishing and roughing machining processes. With a minimum order quantity of just 1, these milling inserts are perfect for surface milling and face milling applications, ensuring precision and efficiency.

Our products come securely packaged in blue boxes, guaranteeing safe delivery within 5 to 15 days. With a supply ability of 20,000 units, we can meet varying demands for both CNC milling machines and manual milling machines.

These versatile mills are ideal for face and shoulder milling tasks, providing reliable performance across different machining needs. Worldia supports full customization options including OEM, ODM, and OBM services to tailor the milling inserts to your specific requirements.